The production process of UD bulletproof fabric involves several steps, including yarn rack preparation, fiber arrangement, gluing, drying and forming. The following is the specific production process:
Yarn stand preparation: UD bulletproof fabric production equipment includes yarn stand area, uniform arrangement area, tension area, glue compression area and other parts. The yarn frame adopts the transverse tension device to ensure that each wire is subjected to uniform tension, and the yarn discharge effect is well improved.
Fiber arrangement: The fibers are evenly arranged under the control of the tension zone to ensure the strength and stability of the bulletproof cloth. The seven-roll tension zone provides the tension required for wire release, and the five-roll spread zone smooths the filament through friction.
Gluing system: automatic gluing system is adopted, which is easy to operate and ensures the bonding strength between the fibers.
Drying: UD bulletproof cloth is dried in the drying room area, making full use of the above three-dimensional space, shortening the drying time and improving production efficiency.
Forming: Finally, through the processing of traction area and torque area, the forming and final processing of bulletproof cloth are completed.
The key components of the production equipment include:
UD bulletproof fabric production equipment is a key equipment in the manufacture of modern bulletproof materials, its components are precise and diverse, ensuring the efficiency of production and high quality of products. The following is the detailed composition of the equipment:
Frame: The overall frame structure of the equipment, usually made of high-strength steel, with extremely high stability and load capacity. The rack is the foundation of the equipment, which can withstand the huge pressure and load generated in the complex production process to ensure the safety and stability of the equipment operation.
Hot plate: Hot plate is an important part for heating bulletproof materials, through the precise temperature control system, to ensure that the material is heated evenly during molding. This process can change the molecular structure of the material and enhance the physical properties of the bulletproof cloth, especially in terms of strength and toughness.
Activity platform: The role of the activity platform is to carry the material and move and position it according to the needs of the production process. It is designed with flexibility and precision in mind, enabling quick and accurate positioning during the production process, ensuring that materials remain in optimal condition at different stages of processing.
Mold closing device: In the process of mold closing, the equipment will press the hot plate up and down, so that the raw material of bulletproof cloth is shaped under high temperature and high pressure. Mold closing devices require extremely high pressure output and precision control to ensure that the product meets the strict size and quality requirements after each mold closing.
Mold opening device: The mold opening device quickly opens the mold after the bulletproof cloth is formed to release the molding product. The device requires an efficient power system to ensure rapid and smooth mold opening to improve production efficiency and reduce the risk of product deformation.
Hydraulic system: The hydraulic system is the power core of the operation of the equipment, responsible for controlling the pressure of the mold closing and opening. Through the hydraulic system, the equipment can achieve precise pressure regulation to ensure that the pressure needs are met at different stages of production, thereby improving the quality of the finished product.
Electrical system: The electrical system is responsible for controlling the automatic operation of the equipment. Including temperature controller, PLC (programmable logic controller) and other components precise control, to ensure that every step of the equipment in the production process can be automatically adjusted through the computer system and feedback data, so as to achieve efficient production and quality control.
Steam pipe: Steam pipe is used for heating and temperature maintenance inside the equipment to ensure that the bullet-proof material can maintain the required high temperature state during hot processing to achieve the ideal processing effect. Steam systems are usually equipped with automatic regulation devices that dynamically adjust the temperature according to changes in the production process to prevent product quality problems caused by temperature fluctuations.
Each component of UD's bulletproof fabric production equipment works together to ensure efficient production, the quality stability of the bulletproof fabric and the control of the production process. These components are designed and operated with durability, precision and automation in mind to meet the high standards of modern bulletproof material manufacturing.
